Computer Control Interface not only for AR8200

MK2 compatible !

   I redesigned this interface to more universal form. Now have LED's to indicate data flow. Interface can be used for every device which need to convert TTL to RS232 levels. For example scanner, cellular phone, digital diary and many, many more. You only need to change cable with canon connector on one side and connector for specific device on other side, converter remains same.

   For AR8200 you must obtain original OS8200 lead or cheaper synch cable for palmtop HP Jornada from local Hewlett-Packard reseller . Product number is "HP F1258A". Cable price is around $20 (750 Kc v AutoContu). Here are some pictures how this cable look like:

Front side     HP cable     Back side

   In the tables below are pinout details of AR8200 socket (for both versions), original OS8200 cable and HP cable. Signal connections are taken from service manual. Pin numbers are reading top to bottom when looking at the AR8200 socket

AR8200 MK1 and early MK2  pinout

Used as

OS8200
lead colour

HP600
lead colour

HP600
pinout

1

+5V

Red

Yellow

4

2

TXD

White

Orange

3

3

RXD

Black

Red

2

4

GND

Yellow

Blue/brown

1,6

5

GND

Blue

Green

5

6

REC

Green

N/C

 

7

REMOTE

Brown

White

8

8

DET OUT

Grey

Grey

7

9

S METER

Orange

N/C

 

10

GND

Violet (Purple)

N/C

 

Frame

GND

Shield

Shield

Frame

 

 

 

Black

Unconnected

 

AR8200 later MK2 (Nov 00') pinout

Used as

OS8200
lead colour

HP600
lead colour

HP600
pinout

1

+5V

Red

Yellow

4

2

TXD

White

Orange

3

3

RXD

Black

Red

2

4

GND

Yellow

Blue/brown

1,6

5

AGC SWITCH

Blue

Green

5

6

REC

Green

N/C

 

7

REMOTE

Brown

White

8

8

DET OUT

Grey

Grey

7

9

S METER

Orange

N/C

 

10

AGC

Violet (Purple)

N/C

 

Frame

GND

Shield

Shield

Frame

 

 

 

Black

Unconnected

 

Signals description:

N/C No connection
+5V Internal DC-DC converter output
RXD and TXD RS232 comm on TTL levels, both through internal 1k resistors to CPU
REMOTE Two state output, low switching recorder on (squelch is open). 1k resistor
REC Audio output for optional recorder, AC-coupled with 100n capacitor
DET OUT Direct output from narrowband FM detector through 1k resistor, not AC-coupled
S METER Signal level, beware, connected to CPU A/D input !
GND All grounds in connector are connected together

From Service Manual AR8200MK2 addendum (downloadable at AOR UK):

The AGC output gives a DC voltage level which reduces with respect to input signal level increase.
The 'S' meter (previously labeled AGC) output increases with signal level.
The 'AGC Switch' is a 4V level which if grounded will disconnect the internaly produced AGC level allowing it to fall to 0V (i.e. giving a large level of attenuation). This also allows an external AGC signal to be fed to the set via the AUX AGC connection above.

Note: the detector output is available only in NFM and SFM receive mode!

 

Interface construction details

Schematic diagram:

schematic diagram

    I leaved here only universal interface design powered from PC serial port, because this version is usable with any equipment with need of signal levels converting between RS232 and TTL.

 

Component placing and PCB pictures of interface:

components placing    PCB

 

Construction notes:

- PCB's are designed as one layer, dimensions 39 x 15 mm.

-On component placing pictures is top conductive layer marked red, blue is bottom layer (make only wire bridges).

- Holes for wire bridges are idealy 0.6 mm, for LED's may be 0.8 mm. Make bridges on bottom side (where are not conductive layer) with tinned wire 0.5 mm of diameter.

- MAX232 chips (or other 232 clones) are available in two versions with wide or narrow package. PCB's are designed for narrow packages.

- You can use MAX202 (or other 202 clone), then use 100nF capacitors instead 1uF.

- If you want to use interface wih discriminator output, connect wires directly to connector pins 7 and 6.

- Standard version of voltage regulator (7805) can be used instead of SMD (SOT-89) version. Simply cut legs to adequate lenght and solder it with marking on top.

- If you make PCB with photoresist, take care with right orientation.

IMPORTANT NOTE:
If you already have one of early interfaces and plan to using it with latest AR8200MK2, you must cut ground trace at pin 5 of X2 connector, leave it unconnected and reconnect ground trace to pin 1 (6) of same connector. Reason is in change of pins assigment in scanner AUX connector and with early design interface, you connect AGC control to ground, resulting in no RF signal received during connection via cable.

IMPORTANT NOTE II:
If you using this interface with HP600 cable on AR8200MK2 later models, you must isolate pin number 10 on AUX (AR's) connector, because is internaly in connector housing connected to shield and ground. This cause grounding of AGC Control signal and imposible receiving when cable is plugged. Fix is simple. Cut a piece of self adhesive tape about 15 mm long and 2 mm wide. Put this into cable AUX connector and stick on last two pins to isolate them. Remaining tape attach onto connector's outer metal frame.

 

Pictures of assembled interface with discriminator output:

components detail    final look

discriminator output    discriminator output connector